HDF Laminate flooring composition

Our manufacturing process for the HDF consist of four layers that are fused together in a single press operation at high heat at over 300˚F using direct-pressure laminate (DPL) construction. 

Will review each of the four layers starting with the bottom layer [labeled “D”]. 

Layer D: Backside balance paper 

At the base of every laminate flooring plank is a bottom balancing layer that keeps the board straight. The backer seals the back of the laminate board so its dimensional stability isn’t compromised in any way, for example by moisture. 

Layer C: HDF core board 

The core layer of laminate flooring is high-density fiberboard (HDF). HDF is made from softwood fibers that are broken down, combined with a wax and resin binder, and formed into panels using heat and pressure. 

During the manufacturing process, the HDF core will be milled to absolute, micron-precise tolerances.The edges of each plank will be cut to specific profiles to make them easily and consistently fit together for a snug, reliable installation according to one of four locking systems. The extreme micron-milling precision required for these locking systems panel profiles is only possible with an HDF core. 

Layer B: Decorative paper 

Next comes the decor or decorative-paper layer. The decorative paper is a high quality printed design that gives the laminate plank its distinctive appearance. That appearance can be a realistic reproduction of wood, stone or marble in a multitude ofcolors and patterns, as well as such non-traditional designs as leaves or grass, artwork or paint splatters. 

Layer A: Wear-resist layer 

The top laminate flooring layer is the wear-resist layer. Aside from putting the finishing, lustrous touch on every plank, it serves several important functions that enhance the floor’s durability. The wear-resist layer seals and protects the surface of the laminate floor from everyday minor wear and accidents such as scuffs, scrapes and scratches commonly caused by pet claws, shoes, kids toys, furniture legs, vacuum cleaners and the like. It shields the decorative paper layer from harmful ultraviolet rays that could fade the color.